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Delivering commercially attractive geothermal coiled tubing operations

B. Drew, A. Howden, T. Ryan

Key words
Geothermal, Coiled Tubing, Well Workover, Risk Analysis Risk Mitigation
Conference
New Zealand Geothermal Workshop
Year
2025
Session
Session 3.3 - PRODUCTION & MANAGEMENT 1
Language
English
Paper number
16

Full text

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Abstract

Although geothermal coiled tubing (CT) operations are performed globally, making them commercially attractive everywhere is a challenge.
New technology update with the geothermal industry suffers from low project count, technically challenging environments, historically low success ratios and the ever-present need to keep costs down. These hurdles keep many well technologies on the fringes of widespread geothermal adoption.
Adoption of coiled tubing technology for geothermal well maintenance is no different. Some geographies where CT units (CTU) are readily available, such as New Zealand or the USA perform weekly CTU operations which regularly boast the generation savings they deliver. Other geographies do not seem to have the same continuous success. How can more locations reach that flash point where CTU workovers become a routine cost-effective maintenance activity?
This paper will share & discuss the results of a geothermal CT operational data review. It includes data from 10 years of geothermal CT operations in New Zealand. It will share statistics and discussion surrounding root causes for geothermal CT incidents and CT job costs. It will provide recommendations to well operators on how to reduce their CTU workover costs and job cost variability.
The conclusions of this study include reducing CTU equipment failures, noting that every well operator has a unique job cost model & implementing a continuous improvement culture.
For geothermal energy to remain competitive in the global energy market, innovation must be ongoing and deliver generation cost reductions. Uptake of the recommendations presented here presents a great opportunity to achieve this aim.

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